Absorbent garment

ABSTRACT

A washable, reusable garment for retention of body fluids when worn on a person&#39;s lower body part. The garment has a crotch portion and a body portion. The crotch portion has an absorbent composite, and a pocket adapted for receiving a removable absorbent pad. The body portion has a waist opening and is seamless except where attached to the crotch portion. The body portion and the crotch portion together form first and second leg openings.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of prior U.S. application Ser. No. 12/373,666, titled “Absorbent Garment,” with a 35 U.S.C. § 371(c) date of Apr. 24, 2009, which claims benefits of priority under 35 U.S.C. § 371 to International Patent Application No. PCT/US07/73100, filed Jul. 10, 2007, which claims benefits of priority to U.S. patent application Ser. No. 11/457,189, filed Jul. 13, 2006, now U.S. Pat. No. 7,322,966, the contents of all of which are incorporated in their entirety herein by reference.

TECHNICAL FIELD

The present invention is directed to an absorbent garment or panty for the absorption and retention of a liquid, and more particularly, a washable, reusable garment.

BACKGROUND

Various garments, having a pant-like configuration and being useful as incontinence garments, menstrual garments, training garments, diapers, and the like, are commercially available, as well as being disclosed in various patents.

For instance, machine washable, and thus reusable, incontinence briefs having seams, and having an absorbent HYDREX™ pad sewn into the crotch area can be purchased from the Carol Wright Gifts catalog under item nos. 57943, 57968, and 52043, or from www.amazon.com under item no. B00008650I (sold by Lady Grace) or under item no. B0002KQXR2 (sold by National). Additionally of background interest is U.S. Pat. No. 6,240,569 to Van Gompel, et al., which discloses a disposable (not machine washable) panty having an absorbent barrier composite pad positioned in the crotch area.

Also of interest is U.S. Pat. No. 3,489,149 to Larson, which discloses a menstrual panty having a pocket sewn into the crotch area, the pocket being for receiving an absorbent disposable menstrual pad. Similarly, U.S. Pat. No. 4,352,356 to Tong discloses a urinary incontinence panty having a pouch connected in the crotch area and adapted to receive an absorbent disposable urinary incontinence pad. Another sanitary panty garment with a pocket in the crotch area is disclosed in U.S. Pat. No. 3,613,686 to Woskin.

The crotch area of a menstrual or incontinence garment may be impregnated, coated or laminated with a barrier film which prevents or retards movement of liquid out of the garment and onto the wearer's legs. For instance, U.S. Pat. No. 5,098,419 to Gold shows an undergarment to be worn by an incontinent person, the garment having a modified polyester-polyurethane impregnated into the crotch portion of the garment. Also, the above-noted U.S. Pat. No. 6,240,569 to Van Gompel, et al. shows that adjacent the absorbent barrier composite pad is a barrier film, which is a microporous film produced by Mitsui and sold by Consolidated Thermoplastics under the trademark ESPOIR® N-TAF-CT. Similarly, U.S. Pat. No. 4,813,950 to Branch shows the crotch area of a sanitary menses panty lined with a non-woven barrier film that permits the passage of gases such as water vapor but prevents the passage of liquids such as blood and urine, and which is a polyurethane, microporous film sold under the trademark TENDERCARE® by Spenco Medical or under the trademark DUREFLEX® by Deerfield Urethane, Inc. Of background interest is a reusable, washable diaper pad disclosed in U.S. Pat. No. 5,267,991 to Gilles, et al.; the diaper pad has a liquid-absorbent, stitch-bonded layer, sold by Cortaulds Limited under the trade name GALAXY™, and has an outer layer of waterproof polyurethane barrier film that is bonded to the stitch-bonded layer.

Also of interest is U.S. Pat. No. 6,393,621 to Redwine, et al. This patent discloses an undergarment useful with an absorbent article, particularly a menstrual pad of the type that has an adhesive layer covered with a peel off strip that is removed so that the pad can be adhered to the crotch area of the garment. The garment is free of side, front, and back seams, and has improved construction over previous such seamless garments in order to provide a snug fit about the wearer.

The disclosures of all patents, which are mentioned here, are incorporated here by reference.

SUMMARY OF INVENTION

The present invention provides a washable, reusable garment for retention of body fluids when worn on a person's lower body part, the garment comprising: (a) a crotch portion having an absorbent composite, and having a pocket adapted for receiving a removable absorbent pad in a space defined by the pocket, and (b) a body portion having a waist opening and being seamless except where attached to the crotch portion, the body portion and the crotch portion together forming first and second leg openings.

Furthermore, the present invention provides a washable, reusable garment for retention of body fluids when worn on a person's lower body part, the garment comprising: (a) a crotch portion having a pocket, wherein the pocket has a closed end and has an open end adapted for receiving a removable absorbent pad in a space defined by the pocket, (b) an absorbent composite incorporated on one side thereof in the pocket and having a barrier film disposed on another side thereof, inside the space defined by the pocket, and (c) a body portion having a waist opening and being seamless except where attached to the crotch portion, wherein the body portion and the crotch portion together form first and second leg openings, and the body portion is one or both of elastic or stretchable so as to provide a snug fit about the wearer's lower body part.

Also, the present invention provides in combination: (i) a washable, reusable garment for retention of body fluids when worn on a person's lower body part, the garment comprising: (a) a crotch portion having an absorbent composite, and having a pocket adapted for receiving a removable absorbent pad in a space defined by the pocket, and (b) a body portion having a waist opening and being seamless except where attached to the crotch portion, the body portion and the crotch portion together forming first and second leg openings; and (ii) at least one absorbent pad for insertion into the pocket.

Moreover, the present invention provides in combination: (i) a washable, reusable garment for retention of body fluids when worn on a person's lower body part, the garment comprising: (a) a crotch portion having a pocket, wherein the pocket has a closed end and has an open end adapted for receiving a removable absorbent pad in a space defined by the pocket, (b) an absorbent composite incorporated on one side thereof in the pocket and having a barrier film disposed on another side thereof, inside the space defined by the pocket, and (c) a body portion having a waist opening and being seamless except where attached to the crotch portion, wherein the body portion and the crotch portion together form first and second leg openings, and the body portion is one or both of elastic or stretchable so as to provide a snug fit about the wearer's lower body part; and (ii) at least one absorbent pad for insertion into the pocket.

The invention is now discussed in connection with the accompanying Figures as best described below.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 depicts a front view of an embodiment in accordance with the present invention of a washable, reusable garment for retention of body fluids when worn on a person's lower body part;

FIG. 2 is a top view, taken in the direction of line 2-2 of FIG. 1, and looking down toward the crotch portion of the garment of FIG. 1; and

FIG. 3 is a sectional view of the crotch portion of the garment of FIG. 1 taken along line 3-3 of FIG. 1.

DESCRIPTION

As used here, certain terminology is for convenience only and is not to be taken as a limitation on the invention. For instance, words such as “upper,” “lower,” “left,” “right,” “top,” “bottom,” “side,” “horizontal,” “vertical,” “back,” “front,” “upward,” and “downward” merely describe the configuration shown in the Figures. It is understood that the components may be in any direction and the terminology, therefore, should be understood as encompassing such variations unless specified otherwise.

The terms “elastic” and “stretchable” include any material which can be stretched, and which tends to return to its original shape when relaxed.

By the term “seamless” is meant that the body portion of the garment is free of seams in the back, the front, and the sides.

By the term “barrier film” is meant a film that prevents or retards movement of liquid, such as blood and/or urine.

With reference now to the Figures, whenever possible, the same reference numerals and letters are used throughout to refer to the same or like parts.

More specifically, shown in FIG. 1 is a front view of a washable, reusable garment 10 for retention of body fluids when worn on a person's lower body part. The garment 10 is useful as an incontinence garment, a menstrual garment, a training garment, a diaper, and the like.

The garment 10 may be constructed of various materials that are woven, non-woven, or combinations thereof, and may optionally include a moisture wicking agent. Cotton, nylon, and/or polyester, and/or blends thereof are suitable materials. Nylon is a particularly suitable material. Also polyester is a particularly suitable material, and more particularly suitable is an interior top cloth of polyester to which a moisture wicking agent has been applied, such as in a dye bath. Various such moisture wicking agents are known in the art. It is also desirable that the garment 10 should be appropriately elastic and/or stretchable so as to provide a snug fit about the wearer's lower body part.

The garment 10 has a body portion 20 and a crotch portion 30. The body portion 20 has a waist opening W, and is seamless. By seamless is meant that the body portion is free of seams in the back, the front, and the sides, such seams being common to undergarments, and often being undesirable as the seams create panty lines that are often visible through the wearer's outer garment, such as slacks. The body portion 20, together with the crotch portion 30, forms the first and second leg openings L1, L2.

FIG. 2 is a top view of the garment 10 taken looking down in the direction line 2-2 of FIG. 1, and toward the crotch portion 30. FIG. 3 is a sectional view of the crotch portion 30 taken along line 3-3 of FIG. 1.

As can be seen, on the inside of the crotch portion 30, there is sewn or otherwise attached a pocket 40, adapted for receiving a removable absorbent pad AP in a space S defined by the pocket 40. The absorbent pad AP may be disposable or reusable, and optionally may be provided with a pull tab T for facilitating removal of the absorbent pad AP from the pocket 40. More particularly, the pocket 40 has two edges 60 and 70, which suitably may be incorporated into the garment 10 at or near the leg openings L1, L2. The back end 110 of the pocket 40 is closed by being sewn or otherwise attached to the garment 10, and the front end 120 of the pocket 40 is left open for receiving the absorbent pad AP.

On the inside of the pocket 40 is included an absorbent composite 140, for absorbing body fluids, such as urine, blood, menstrual flow, et cetera. The absorbent composite 140 may be sewn, or otherwise attached to the pocket 40. The absorbent composite 140 may be constructed of various materials that are woven, non-woven, or combinations thereof, and may be any absorbent material that is suitable for when the garment 10 is washed. One suitable material for the composite 140 is a non-woven fabric of a polyester/rayon blend. One such suitable polyester/rayon blend is commercially available under the trade name, HYDREX™. More preferably, the composite material, such as HYDREX™, contains an antimicrobial agent, such as by the composite material being needle punched with an antimicrobial Agion fiber (from Agion Technologies of Massachusetts). Various such antimicrobial agents for treating the fiber are known in the art, a well known one being silver ion, Ag+. Typically, the antimicrobial agent not only helps obviate infection to the wearer, but also helps obviate odor from the wearer. HYDREX™, needle punched with an Agion fiber having antimicrobial Ag+ is commercially available from Texel, Inc. of Canada.

Preferably, the absorbent composite 140 includes a barrier film BF, which prevents or retards movement of liquid, for instance out of the garment and onto the wearer's legs. Suitably, the absorbent composite 140 may be impregnated, coated or laminated with the barrier film BF, on a side of the absorbent composite 140 inside the space S defined by the pocket 40. Various materials are known as barrier films BF, and particularly suitable for the barrier film BF is polyurethane, and preferably, it is laminated to the barrier composite 140. The term polyurethane is intended to include copolymers thereof that are suitable, such as polyurethane-polyester copolymer. For instance, a urethane film manufactured by Deerfield Urethane, Inc. is very suitable for lamination to the absorbent composite 140, particularly when the absorbent composite 140 is HYDREX™, needle punched with an Agion fiber having antimicrobial Ag+.

Also, an optional barrier film OBF of the same or a different barrier material may be disposed on the outside of the crotch portion 30, such as by lamination.

Although the present invention has been shown and described in detail with regard to only an embodiment of the invention as depicted in the drawings, it should be understood by those skilled in the art that it is not intended to limit the invention to the specific embodiment disclosed. Various modifications, omissions, and additions may be made to the disclosed embodiment without materially departing from the novel teachings and advantages of the invention, particularly in light of the foregoing teachings. Accordingly, it is intended to cover all such modifications, omissions, additions, and equivalents as may be included within the spirit and scope of the invention as defined by the following claims. 

What is claimed is:
 1. A washable, reusable garment for retention of body fluids when worn on a person's lower body part, the garment comprising: a crotch portion adapted to be proximate to the person's crotch and having a first end, a second end, an inside surface that is adapted to face the person's lower body part, and an outside surface that is adapted to face away from a person's lower body part; a body portion contiguous with the first end and second end of the crotch portion and defining at all times a waist opening, the body portion and the crotch portion together forming at all times first and second leg openings; and a washable absorbent composite non-removably attached adjacent to the inside surface of the crotch portion; and a barrier film between the washable absorbent composite and the inside surface of the crotch portion.
 2. The garment of claim 1, wherein the crotch portion and body portion comprise a first material and the washable absorbent composite comprises a second material different than the first material.
 3. The garment of claim 1, wherein the barrier film is attached to the washable absorbent composite.
 4. The garment of claim 3, wherein the barrier film is laminated to the washable absorbent composite.
 5. The garment of claim 1, wherein the barrier film comprises polyurethane.
 6. The garment of claim 1, wherein the washable absorbent composite comprises a nonwoven material.
 7. The garment of claim 6, wherein the non-woven material comprises a polyester/rayon blend.
 8. The garment of claim 1, wherein the washable absorbent composite includes an antimicrobial agent.
 9. The garment of claim 8, wherein the antimicrobial agent comprises silver ion.
 10. The garment of claim 1, wherein the washable absorbent composite includes a moisture wicking agent.
 11. The garment of claim 1, wherein the crotch portion has a first edge coincident with the first leg opening and a second edge coincident with the second leg opening, and the washable absorbent composite is attached to the crotch portion proximate to and along the first and second edges.
 12. The garment of claim 11, wherein the crotch portion has a length extending between the first end and the second end, and a width substantially perpendicular to the length, and wherein the washable absorbent composite is attached to the crotch portion substantially along the width of the crotch portion proximate to the first end of the crotch portion.
 13. The garment of claim 12, wherein the washable absorbent composite is attached to the crotch portion along the width of the crotch portion proximate to the second end of the crotch portion.
 14. The garment of claim 12, wherein the washable absorbent composite is not attached to the crotch portion along the width of the crotch portion proximate to the second end of the crotch portion.
 15. The garment of claim 1, wherein the washable absorbent composite is non-removably attached by sewing to the crotch portion.
 16. A method of making a washable, reusable garment for retention of body fluids when worn on a person's lower body part, the method comprising: providing a crotch portion adapted to be proximate to the person's crotch and having a first end and a second end, wherein the crotch portion has an inside surface that is adapted to face the person's lower body part, and an outside surface that is adapted to face away from a person's lower body part; providing a body portion contiguous with the first end and second end of the crotch portion and defining at all times a waist opening, the body portion and the crotch portion together forming at all times first and second leg openings; non-removably securing a washable absorbent composite to be adjacent to the inside surface of the crotch portion; and attaching a barrier film to the washable absorbent composite, wherein the barrier film is between the washable absorbent composite and the crotch portion.
 17. The method of claim 16, wherein the washable absorbent composite comprises a non-woven material.
 18. The method of claim 17, wherein the non-woven material comprises a polyester/rayon blend.
 19. The method of claim 16, wherein the step of non-removably securing a washable absorbent composite comprises sewing the washable absorbent composite adjacent to the inside surface of the crotch portion. 